Case Studies — Lines We Delivered & Commissioned
Every project below covers the real sequence our customers go through: product target, machine configuration, installation and measured results. Customer names are withheld for confidentiality; full references available on request.
Replacing Two Cookers with One Multi-Product Line
A nougat and swiss candy manufacturer in Istanbul needed to add sugar-free nougat without buying a second cooker.
Swiss Candy & Nougat Line — 500 kg/h
The challenge
The factory ran two single-function cookers — one for nougat, one for swiss candy. Sugar paste scorched on high-temperature boiling, flavor was inconsistent between shifts, and adding a third product meant a third machine and a third operator.
What we supplied
One low-temp double vacuum aerating cooking mixer (300 L pot) handling all recipes, plus three-servo automatic feeding and pillow packing downstream, and a CIP-friendly layout that fit the existing floor space without structural changes.
The result
Low-temperature vacuum boiling ended scorching entirely. Recipe changeover dropped from hours to under 30 minutes, letting the factory run nougat, swiss candy and a new sugar-free nougat on the same pot — with 30% lower energy cost per kilo of finished product.
Projects Across Our Main Export Markets
Nougat, gummy, toffee, marshmallow and candy bar lines — from single-machine upgrades to complete factory setups.
Halal Pectin Gummy Extrusion Line — 300 kg/h
A new entrant building its first gummy factory needed a halal-certified line with no starch mogul. We supplied continuous extrusion with sugar sanding and a 18 m curing tunnel, plus operator training.
Machines: extruder line + curing tunnel + sanding drum
Turnkey Candy Bar Factory Line — 1,000 kg/h
Complete greenfield installation: nougat core cooking, bar forming, cooling tunnel and flow-wrap packaging, engineered around an existing building footprint with utilities planning included.
Lead time: 85 days · Scope: full line forming + packing
Milk Candy Line Upgrade & Packing Automation — 400 kg/h
An existing producer replaced manual packing with a three-servo feeding and pillow packing system, lifting output from 380 to 650 pieces/min while cutting labour on the packing floor.
Result: +71% packing speed, packing labour −50%
Toffee & Marshmallow Cooking Line — 200 kg/h
A confectioner serving regional retail chains needed to run two soft-chew categories on one cooker. One vacuum aerating pot with a dual-recipe program now covers both products on alternating shifts.
Config: 200 L vacuum pot + aerating
Gummy Extrusion & Sanding Line — 250 kg/h
A family-owned candy maker diversified from hard candy into gummies. We supplied a compact extrusion line sized to their existing plant, with quick-change dies for ropes, bears and bites.
Result: 3 product formats on one line
Bubble Gum Forming & Wrapping Line — 400 kg/h
An emerging-market producer entering bubble gum needed proven equipment at a controlled budget. Line delivered with FAT video testing, on-site installation and two-year spare-parts package.
Scope: forming + wrapping + spare parts package
What Production Teams Say
Quotes shared with permission; customer names withheld for commercial confidentiality.
Scorched sugar batches were our biggest loss before. Since switching to the vacuum cooker we haven’t had a single burnt batch, and the texture is identical from morning shift to night shift.
We were starting from zero and did not know which line to buy. Their engineers proposed a configuration that matched our budget and our halal requirement, then trained our team on site.
The packing upgrade paid for itself faster than we expected. Changeover between product sizes is now a touchscreen setting instead of a mechanic with tools.
Want a Line Like These for Your Product?
Tell us your product, target capacity and market — we will propose a configuration and a transparent quotation within 24 hours.